Intake and Exhaust of Outlander Workshop Manual helps Mitsubishi mechanics while maintaining and repairing intake and exhaust parts of Outlander including smaller sub parts such as air cleaner, intake manifold, exhaust manifold, exhaust pipe and main muffler.
Engine Electrical pdf service manual covers 3 main parts: charging system, starting system, and ignition system. Charging system deals with alternator that keep the battery charged at constant level. You may find alternator system diagram, troubleshooting alternator, checking alternator charging system, output current test, regulated voltage test, alternator assembly and disassembly.
In the Starting System part, you will find starting system diagram and schematic, assembly drawing of starter motor, inspection of commutator and brush.
Ignition system deals with ignition coil, camshaft position sensor, crankshaft position sensor, detonation sensor.
Group 17 will deal with Engine control, Emission Control (MPI), Crankcase Emission Control System, Evaporate Emission Control System, EGR System (Exhaust gas recirculation System), Catalytic Converter.
Information of each part are including but not limited to: piping diagram, circuit diagram, hose check, egr valve check, port vacuum check, solenoid valve check, crankcase emission control system, pcv valve check etc.
This group is a part of Mitsubishi Outlander Service Manual that deals with clutch, this group is divided into two sub parts: clutch and clutch overhaul.
The first subpart will answer you common questions regarding Outlander's clutch, such as what is clutch fluid Outlander's used, how to adjust clutch pedal, how to bleed clutch master cylinder and clutch release cylinder, how to removal and reinstall clutch pedal, what is clutch master control, how to disassembly and reassembly clutch master cylinder, and more.
while the latter subpart cover more technical things of Mitsubishi Outlander clutch overhaul, such as general specification of outlander clutch along with its technical drawing, clutch removal and installation assembly drawing, clutch release cylinder schematic diagram.
Mitsubishi Outlander comes with a popular 4G63-DOHC-MPI engine mated with 2 choiches of manual transmissions: F5M42 for 2WD Outlander and W5M42 for 4WD Outlander. Both F5M42 and W5M42 are five speed manual transmission with 1 reverse constant mesh. Specifications, transmission model, engine model, transmission type, gear ratio, final reduction ratio, lubricants will be easily found in the pdf manual.
Other subjects covered in the manual are: removal and installation/ disassembly and reassembly of transmission control, transfer assembly, transmission assembly, oil level check, transmission oil replacment, transfer oil check. Pictures and diagrams: Transmission oil replacement steps, transfer oil replacement illustrations, transmission parts name, shift lever diagram, transfer assembly teardown diagram.
The overhaul manual covers snap rings-spacer-thrust plate adjustment, transmission disassembly, input shaft overhaul, reverse idler gear disassembly, speedometer gear, select lever, control housing, clutch housing, transmission case disassemble-reassembly, differential, center differential, transfer.
The 4G63 engine was also fitted to these cars: Galant, Eclipse, Eagle Talon, Laser, the turbo version of 4G63 also empowers Mitsubishi Galant VR-4, Lancer Evolution, Carisma GT and Lancer WRC04 while competes on WRC.
Outlander's 4WD propeller shaft uses 3 way split 4 joint type propeller shaft with center bearing a Hypoid gear oil SAE 75W-90 or 75W-85W or 80W conforming to API GL-4 is the standard specified lubricant.
When dealing with propeller shaft, mechanics should consider using special tools such as universal joint remover and installer, and bearing remover. Removal and installation steps are depicted in pictures, tables and schematics as below: propeller shaft removal picture diagram, propeller shaft teardown parts diagram, propeller shaft lubrication points, journal-journal bearing-yoke-DOJ installation and removal etc.
Group 26 of Mitsubishi Outlander Workshop Service manual is to help mechanics on doing regular maintenance of Outlander's Front Axle. Covered herein included but not limited to: Wheel bearing axial play check, front axle hub assembly, front drive shaft assembly removal and installation.
You may also find these information specification of front axle, construction diagram of front axle, front axle hub assembly diagram, front axle hub schematic diagram, picture of lubrication points.
