1/31/2012

Outlander Workshop Manual:13. Fuel

An MFI is an advanced fuel injection system which working based on data sent by sensors, ECU and actuators.

The first subgroup covers Multi Port Fuel Injection and the following parts: throttle body, throttle position sensor, basic idle speed, fuel pressure, fuel pump, engine control relay, fuel pump relay, intake air temperature sensor, oxygen sensor, injector, engine ecu, throttle body assy.

The second group covers fuel line supply from fuel pump, fuel gauge, fuel pump assy, fuel tank, and fuel tank gauge.

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Outlander Workshop Manual:14. Engine Cooling

Engine cooling service manual consists engine coolant leak check, radiator cap valve, engine coolant replacement, fan check and fan relay check and replacement, thermostat check installation and removal, water pump-water hose-water pipa-radiator replacement-troubleshooting.

Download Mitsubishi Outlander Service Manual: Engine Cooling (24 pages, 1.5 MB)
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Outlander Workshop Manual:15. Intake & Exhaust

Intake and Exhaust of Outlander Workshop Manual helps Mitsubishi mechanics while maintaining and repairing intake and exhaust parts of Outlander including smaller sub parts such as air cleaner, intake manifold, exhaust manifold, exhaust pipe and main muffler.

Download Mitsubishi Outlander Service Manual: Intake & Exhaust (8 pages, 0.8 MB)
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1/30/2012

Outlander Workshop Manual:16. Engine Electrical

Engine Electrical pdf service manual covers 3 main parts: charging system, starting system, and ignition system. Charging system deals with alternator that keep the battery charged at constant level. You may find alternator system diagram, troubleshooting alternator, checking alternator charging system, output current test, regulated voltage test, alternator assembly and disassembly.

In the Starting System part, you will find starting system diagram and schematic, assembly drawing of starter motor, inspection of commutator and brush.

Ignition system deals with ignition coil, camshaft position sensor, crankshaft position sensor, detonation sensor.

Download Mitsubishi Outlander Service Manual: Engine Electrical (36 pages, 2.3 MB)
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Outlander Workshop Manual:17. Engine & Emission Control

Group 17 will deal with Engine control, Emission Control (MPI), Crankcase Emission Control System, Evaporate Emission Control System, EGR System (Exhaust gas recirculation System), Catalytic Converter.

Information of each part are including but not limited to: piping diagram, circuit diagram, hose check, egr valve check, port vacuum check, solenoid valve check, crankcase emission control system, pcv valve check etc.

Download Mitsubishi Outlander Service Manual: Engine & Emission Control (18 pages, 1.1 MB)
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Outlander Workshop Manual:21. Clutch

This group is a part of Mitsubishi Outlander Service Manual that deals with clutch, this group is divided into two sub parts: clutch and clutch overhaul.

The first subpart will answer you common questions regarding Outlander's clutch, such as what is clutch fluid Outlander's used, how to adjust clutch pedal, how to bleed clutch master cylinder and clutch release cylinder, how to removal and reinstall clutch pedal, what is clutch master control, how to disassembly and reassembly clutch master cylinder, and more.

while the latter subpart cover more technical things of Mitsubishi Outlander clutch overhaul, such as general specification of outlander clutch along with its technical drawing, clutch removal and installation assembly drawing, clutch release cylinder schematic diagram.

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1/27/2012

Outlander Workshop Manual:22. Manual Transmission

Mitsubishi Outlander comes with a popular 4G63-DOHC-MPI engine mated with 2 choiches of manual transmissions: F5M42 for 2WD Outlander and W5M42 for 4WD Outlander. Both F5M42 and W5M42 are five speed manual transmission with 1 reverse constant mesh. Specifications, transmission model, engine model, transmission type, gear ratio, final reduction ratio, lubricants will be easily found in the pdf manual.

Other subjects covered in the manual are: removal and installation/ disassembly and reassembly of transmission control, transfer assembly, transmission assembly, oil level check, transmission oil replacment, transfer oil check. Pictures and diagrams: Transmission oil replacement steps, transfer oil replacement illustrations, transmission parts name, shift lever diagram, transfer assembly teardown diagram.

The overhaul manual covers snap rings-spacer-thrust plate adjustment, transmission disassembly, input shaft overhaul, reverse idler gear disassembly, speedometer gear, select lever, control housing, clutch housing, transmission case disassemble-reassembly, differential, center differential, transfer.

The 4G63 engine was also fitted to these cars: Galant, Eclipse, Eagle Talon, Laser, the turbo version of 4G63 also empowers Mitsubishi Galant VR-4, Lancer Evolution, Carisma GT and Lancer WRC04 while competes on WRC.

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1/26/2012

Outlander Workshop Manual:25. Propeller Shaft

Outlander's 4WD propeller shaft uses 3 way split 4 joint type propeller shaft with center bearing a Hypoid gear oil SAE 75W-90 or 75W-85W or 80W conforming to API GL-4 is the standard specified lubricant.

When dealing with propeller shaft, mechanics should consider using special tools such as universal joint remover and installer, and bearing remover. Removal and installation steps are depicted in pictures, tables and schematics as below: propeller shaft removal picture diagram, propeller shaft teardown parts diagram, propeller shaft lubrication points, journal-journal bearing-yoke-DOJ installation and removal etc.

Download Mitsubishi Outlander Service Manual: Propeller Shaft (12 pages, 0.9 MB)
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Outlander Workshop Manual:26. Front Axle

Group 26 of Mitsubishi Outlander Workshop Service manual is to help mechanics on doing regular maintenance of Outlander's Front Axle. Covered herein included but not limited to: Wheel bearing axial play check, front axle hub assembly, front drive shaft assembly removal and installation.

You may also find these information specification of front axle, construction diagram of front axle, front axle hub assembly diagram, front axle hub schematic diagram, picture of lubrication points.

Download Mitsubishi Outlander Service Manual: Front Axle (26 pages, 1.5 MB)
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Outlander Workshop Manual:27. Rear Axle

Group 27 of Outlander service manual covers 2 Wheel Drive Rear Axle (27A) and 4 Wheel Drive Rear Axle (27B). In the pdf manual you may find these topics type of lubricants used, types of sealant and adhesive for rear axle mechanism, rear axle total backlash check, wheel bearing end play check, differential carrier oil seal, rear axle hub assembly-drawing-schematics-removal-installation, drive shaft assy-inspection-disassembly and reassembly, differential carrier assembly, differential support member bushing replacement.

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1/20/2012

Outlander Workshop Manual:31. Wheel & Tire

Mitsubishi Outlander running on 114.3 PCD (pitch circle diameter) wheel and 215/60R16 95 Tyre. This technical information covers not much information, it only gives information about wheel and tyre troubleshooting, balancing tips, balancer calibration flow chart, tyre wear check, wheel runout check.

Download Mitsubishi Outlander Service Manual: Wheel & Tire (8 pages, 0.6 MB)
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Outlander Workshop Manual:32. Power Plant Mount

Transmission mounting, engine mounting, engine roll stopper, centermember and crossmember are amongst of parts covered in Power Plant Mount which is group 32 of Mitsubishi Outlander Repair Guide pdf.

Construction diagram of each power plant mount part also available for easier understanding on fault finding, performing maintenance, repair, disassembly and reassembly, inspecting and checking.

Download Mitsubishi Outlander Service Manual: Power Plant Mount (10 pages, 0.8 MB)
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1/19/2012

Outlander Workshop Manual:33. Front Suspension

Group 33 of Outlander FSM subjected on Front Suspension and all parts link with it, such as front wheel alignment check, lower arm ball joint, ball dust cover check, strut assy removal and installation, lower arm with ball join and bushing replacement, stabilizer bar.

Outlander's Front suspension is a gas filled hydraulic double acting type McPherson strut with coil spring.

Download Mitsubishi Outlander Service Manual: Front Suspension (18 pages, 1 MB)
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Outlander Workshop Manual:35. Service Brakes

Service Brakes group of Mitsubishi Outlander service manual consists the following subgroups: Basic Brake System (35A) and Anti-Skid Braking System/ABS (35B).

Outlander avails ventilated disc floating caliper 2 piston on the rear and front brake system, the rear wheel itself is controlled by electronic brake force distribution (EBD) to help reduce vehicle stopping distance as well as to maintain car's stability. The basic brake system sub group deals with check and adjustment of brake pedal, brake booster, disc brake pad, disc brake rotor. It also gives tips on checking the brake fluid level, brake oil bleeding, brake pedal removal, master cylinder+brake booster assy, front disc brake + rear disc brake assembly.

ABS attached within Outlander uses the same system as Colt/ Lancer 4WD that are equipped with G-sensor and has these features: EBC (Electronic Brake force Distribution), Fail Safe function, diagnostic function. Construction diagram of the ABS is as follows: Hydraulic unit and ABS-ECU, Diagnosis connector, stop lamp & switch, ABS rotor, ABS sensor and G sensor.

The 2 subgroups above also include parts diagrams, schematic diagrams and step by step removal and installation in standard engineering drawing. You may take a look at Mitsubishi Outlander FSM for parking brake.

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1/18/2012

Outlander Workshop Manual:36. Parking Brakes

Mitsubishi Outlander parking brake consists three main parts which are parking brake lever, cable and brake lining/drum.

This group concentrates on maintaining, checking & adjustment, removal & installation and installation of each main part written above. (See also: Mitsubishi Outlander PDF for Service Brake).

Download Mitsubishi Outlander Service Manual: Parking Brakes (8 pages, 0.7 MB)
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Outlander Workshop Manual:34. Rear Suspension

Rear Suspension service manual deals with the following parts: control link, upper arm + lower arm, trailing arm assembly, shock absorber assembly, stabilizer bar, rear suspension crossmember along with their specifications, removal + installation, replacement and inspection.

Both Outlander 4WD and 2WD are covered in this manual, supported with construction diagram of each subject and service specifications.

Download Mitsubishi Outlander Service Manual: Rear Suspension (24 pages, 1.4 MB)
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Outlander Workshop Manual:37. Power Steering

Mitsubishi Outlander use a 4-spoke type steering wheel with a shock absorbing and tilt steering mechanism. A vane pump is a prime mover of its hydraulic system.

The Power Steering group will help mechanic on performing diagnostics, fault finding, maintenance, inspection, removal-installation, diassembly-reassembly of steering system including steering wheel, power steering gearbox and linkage, power steering oil pump, hoses etc. You may also find specifications, exploded diagrams and step by step illustrations regarding the Outlander steering system. ATF Dexron III or Dexron II is listed as specified lubricants/ power steering oil for this cross over.

Download Mitsubishi Outlander Service Manual: Power Steering (36 pages, 2.1 MB)
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Outlander Workshop Manual:42. Body

Group 52 of Mitsubishi Outlander workshop manual covers body maintenance and body parts replacement procedures. The body parts to maintain are including but not limited to Hood, Fender, Fuel Filler Lid, Window Glass + Tailgate, Door, Keyless entry System & Sunroof.

Keyless Entry system check, inspection and fault finding uses a special tool called MUT-II sub assy to enter the system wth an encrypted code registration. Usually this procedure is done by Mitsubishi qualified mechanic, if you decide to do it on your own please do it carefully.

Download Mitsubishi Outlander Service Manual: Body (67 pages, 2.8 MB)
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1/17/2012

Outlander Workshop Manual:51. Exterior

Exterior is covered by Outlander service guide in subgroup 51. This 56 pages pdf manual is written to help mechanics and owners while deal with Outlander's exterior such as how to disassembly and reassembly front bumper and rear bumper, removal and installation of radiator grille, removal and installation of garnishes along with adhesive and special tools that must be considered, mouldings removal and installation, tailgate spoiler removal and assembly, how to install roof rail, undercover removal and installation, winshield wiper and washer troubleshooting, wiper deicer inspection guide, door and mirror fault finding, and headlamp washer help guide.

All procedures covered herein always including technical drawing of the specified subject, teardown picture and exploded diagram for better understanding. (see also: Mitsubishi Outlander Service Manual for Interior & SRS pdf).

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Outlander Workshop Manual:52. Interior & Supplemental Restraint System (SRS)

Group 52 of Mitsubishi Outlander Factory service repair manual is divided into two other subgroups: Interior (subgroup 52A) and Supplemental Restraint System (SRS) (subgroup 52B).

In the Interior PDF Manual you will find guides to help mechanics to remove and install, disassembly and assembly, inspection of instrument panel, floor console, trims, door trim, tailgate trim, headlining, mirror, front seat-rear seat and seat belt. As a factory repair manual, this subgroup also features teardown pictures (exploded diagrams) of all subjects to ease mechanics following the procedures.

The SRS service repair manual will help mechanics on fault finding, removal and installation, and inspection SRS and seat belt with pre tensioner system. SRS is a vital safety instrument inside a car nowadays, it reduce the risk of severity of injury to the driver and front passenger. Four airbag modules, SRS ECU as a main control unit, impact sensors, clock springs are instruments covered in this subgroup. (You may also download Mitsubishi Outlander Shop Manual for Exterior pdf).

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1/16/2012

Outlander Workshop Manual:54. Chassis Electrical

The Chassis Electrical Manual for Mitsubishi Outlander is divided into 3 subgroup which are Chassis Electrical (54A), Smart Wiring System (SWS) Not Using SWS Monitor and Smart Wiring System (SWS) Using SWS Monitor.

Chassis Electrical pdf covers various aspects of electrical components, diagrams, wire harness along with their specifications, tools, troubleshooting, service, checking and replacement procedures. Amongst of the Electrical components are as follows: Battery, Ignition Switch, Speedometer-Tachometer-Fuel Gauge-Engine coolant temperature gauge, Headlamp/Foglamp/Signal Lamp, Horn, Clock Wiring Schematic, Cigarette Lighter, Rheostat, Speaker, Antenna, Defogger and more.

Rather than informing electrical wiring components and harnesses the Smart Wiring System subgroups covers more on how to deal with MB991502 MUT II Sub assy, MB991862 SWS Monitor Kit, MB991529 Diagnosis code check harness, Harness set, SWS monitor harness and adapter harness to check the Smart Wiring System. Inside the subgroup manual, you may find how to deal with those tools as well as information on ETACS-ECU, Diagnosis code charts, how the MUT-II Communicate with the system and more.

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Outlander Workshop Manual:55. Heater, Air Conditioner & Ventilation

Last part of the free Mitsubishi Outlander manual pdf. Group 55 is a service workshop manual for Heater, Air Conditioner (AC) and Ventilation of Mitsubishi Outlander (some also refer to Mitsubishi Airtrek). It is consist 2 sub group which are Heater, AC and Ventilation (sub group 55A) and automatic air conditioner (sub group 55B).

The current group of Mitsubishi Outlander Workshop Service manual is an original manual written and published by Mitsubishi in order to help Mitsubishi mechanics all over the world to maintain, troubleshoot, service, adjusting the Outlander crossover.

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1999 Mitsubishi Eclipse (2G) Electrical Wiring Supplement Manual

This wiring diagram is a supplement to Mitsubishi Eclipse Electrical Wiring Manual (PHUE95E1) and while necessary may be used with the following manual: Eclipse's Chassis Repair Manual (PWUE95E1, PWUE95E1-A, PWUE95E1-B), Electrical Wiring for Mitsubishi Eclipse (PHUE95E1, PHUE95E1-A, PHUE95E1-B), Mitsubishi Eclipse Body Repair Manual (PBUE95E1), Engine Service Manual (Mitsubishi 4G64 N/A or 4G63 Turbo).

The second generation of Eclipse was offered in the following trims: Eclipse RS (FWD), Eclipse GS (FWD), Eclipse GS Spyder (Convertible FWD), Eclipse GS-T (Hardtop FWD), Eclipse GS-T Spyder (Convertible AWD), Eclipse GSX (AWD) aside of the Base Eclipse.

You may also refer to the following Eclipse Wiring Diagrams for 1996-1999 model year below:

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1/15/2012

1998 Mitsubishi Eclipse (2G) Electrical Wiring Supplement Manual

As a supplemental manual, this electrical wiring schematic diagram consists of updated publication to accompany mechanics and owners of 1998 Mitsubishi Eclipse (second generation) while performing scheduled maintenance, basic service and repair, inspecting wiring, cables, electrical components, wiring harness, fuses and relays, and all electrical stuff connected on the Eclipse 1988.

The electrical supplement itself can not be referred as a primary service manual, instead mechanics and owners should refer to Technical Information Manual, Owners Workshop Manual, Body Repair Guide while needed further hand on.

You may also refer to the following Eclipse Wiring Diagrams for 1996-1999 model year below:

Download 1998 Mitsubishi Eclipse (2G) Electrical Wiring Supplement Manual (57 pages, 1.2 MB)
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1/14/2012

1997 Mitsubishi Eclipse (2G) Electrical Wiring Supplement Manual

This wiring diagram only contains changes and addition of PHUE95E1 (Mitsubishi Eclipse Electrical Wiring Manual), the use of this supplement manual comply with Mitsubishi Eclipse TIM, Eclipse Worshop Manual Chassis (PWUE95E1), Eclipse Body Repair Manual (PBUE95E1) and Engine Group Workshop manual.

This wiring manual is started with outline of changes in the newer Eclipse, guide on reading Mitsubishi Eclipse wiring diagrams, single part installation and conclude with circuit diagrams.

All information in this pdf guide is invaluable for mechanics and users, but mostly users are looking answers for simple questions including but not limited to: wiring harness on engine, relays and sensors positions, headlamp wiring diagram, AC diagram, clock wiring schematic etc.

You may also refer to the following Eclipse Wiring Diagrams for 1996-1999 model year below:

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1/13/2012

1996 Mitsubishi Eclipse (2G) Electrical Wiring Schematic Diagram

This electrical wiring diagram and schematic is available to accompany 1996 Eclipse Service Manual (Technical Information Manual, Workshop Manual, Chassis-Body Repair Manual and Engine Service Manual) as a technician's hand on guide while maintaining and repairing electrical wire components of second generation (2G) Mitsubishi Eclipse model 1996.

Inside the free wiring diagram are information and guides to read the wiring diagrams, configuring wiring harness, circuit schematic diagrams, installation position etc. Aside of the coverage written above, it also shows wire colour codes, fusible link (relay box in engine compartment), starting system, remote controlled mirror, radio tape player schematics, sunroof, and more.

You may also refer to the following Eclipse Wiring Diagrams for 1996-1999 model year below:

Download 1996 Mitsubishi Eclipse (2G) Electrical Wiring Schematic Diagram (172 pages, 4.9 MB)
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